Jehel is renowned for its advanced hydraulic truck tipplers, designed to offer superior performance and reliability. Understanding the sophisticated hydraulic system behind these truck tipplers highlights why Jehel is a leading supplier in this industry.
Hydraulic Truck Tippler Working Philosophy
The primary function of a hydraulic truck tippler is to raise and lower a truck-loaded platform using a pair of telescopic lift cylinders. Here’s how the hydraulic circuit works:
- Electric Motor: Acts as the prime mover, providing necessary torque to the pump.
- Tandem Pump: Delivers constant pressure and flow to the system.
- Gate Valve: Prevents flow to the pump during servicing.
- Pressure Relief Valve (PRV): Sets system pressure limits and releases excess pressure.
- Directional Control Valve: Controls the hydraulic cylinders’ movements.
- Throttle Check Valve: Allows controlled platform descent to prevent rapid lowering.
- Safety Mechanisms: Includes ball valves and hose fail safety valves to ensure safe operation during emergencies and component failures.
Features of Jehel’s Hydraulic Truck Unloaders
Jehel’s hydraulic truck unloaders are built to accommodate various truck/trailer models with capacities ranging from 40 tons to 100 tons and platform sizes from 8.5 meters to 18 meters. Key features include:
- Anti-skid Chequered Plate: Ensures safe positioning of the truck/trailer.
- Heavy-Duty Lift Cylinders: Capable of tilting the platform up to 55°.
- Retractable/Fixed Back Stoppers: Secure the rear wheels.
- Hook Chain Arrangement: Holds the front axle of the truck/trailer securely.
- Control Panel: Desk-type control panel for easy operation, powered by a hydraulic power pack.
Why Choose Jehel?
Jehel’s commitment to industrial value engineering and customer satisfaction sets it apart as the best supplier of hydraulic truck tipplers. Our products not only meet high standards of quality and reliability but also offer customized solutions tailored to specific needs. With robust safety features and advanced design, Jehel ensures efficient and secure material handling operations.
Jehel’s hydraulic truck tipplers exemplify excellence in engineering, making us the preferred choice for industries seeking reliable and high-performance unloading solutions.
Introduction to Hydraulic Truck Tipplers
Hydraulic truck tipplers are essential equipment in industries where bulk material handling is a key operational requirement. They are designed to lift and tip loaded trucks, allowing the contents to be efficiently unloaded. This mechanized process not only saves time but also reduces labor costs and enhances workplace safety.
Understanding the Hydraulic Circuit
The heart of the hydraulic truck tippler lies in its hydraulic circuit, which comprises various components working in harmony to lift and lower the truck platform. Here’s a detailed look at how each component contributes to the overall operation:
Electric Motor
The electric motor is the driving force of the hydraulic system. It provides the necessary torque to the tandem pump, ensuring that the system receives a consistent flow of hydraulic fluid. The motor runs at a specified speed to maintain the required flow rate, which is crucial for the smooth operation of the hydraulic cylinders.
Tandem Pump
The tandem pump is a critical component that delivers a constant flow of hydraulic fluid to the system. It ensures that the hydraulic cylinders receive the pressure and flow needed to lift and lower the truck platform. The pump’s efficiency directly impacts the performance of the hydraulic truck tippler.
Gate Valve
A gate valve is placed between the hydraulic oil tank and the pump. This valve is essential for isolating the pump during maintenance or servicing. By closing the gate valve, the flow of hydraulic fluid to the pump is stopped, preventing any potential damage. It is important to ensure that the gate valve is open before operating the pump to avoid running it dry.
Pressure Relief Valve (PRV)
The pressure relief valve (PRV) is a safety mechanism designed to protect the hydraulic system from excessive pressure. Positioned between the pressure line and the tank line, the PRV sets the maximum pressure limit for the system. If the pressure exceeds this limit, the PRV releases the excess pressure, preventing potential damage to the system components.
Directional Control Valve
The directional control valve is a solenoid-operated valve that directs the flow of hydraulic fluid to the lift cylinders. This valve is responsible for controlling the movement of the truck platform, enabling it to rise and lower as required. The valve’s precise operation ensures smooth and accurate control of the platform’s position.
Throttle Check Valve
The throttle check valve is installed in the platform up line to regulate the flow of hydraulic fluid. When the platform is being lifted, the valve allows free flow to the cylinders. During the lowering process, the valve restricts the flow, ensuring that the platform descends at a controlled rate. This prevents the platform from lowering too quickly, which could cause instability and potential accidents.
Safety Mechanisms
Safety is paramount in the design and operation of hydraulic truck tipplers. Several safety mechanisms are incorporated to ensure the safe operation of the system:
- Ball Valve: In the event of a power failure, the ball valve allows the hydraulic fluid to be manually released from the cylinders, lowering the platform safely.
- Hose Fail Safety Valve: This valve is added to the lift cylinder port to prevent the platform from free-falling in case of a hose or pipe failure.
- Pressure Relief Valve in Down Line: This valve prevents excessive pressure in the platform down line, protecting the mechanical system from damage if the operator mistakenly activates the platform down switch.
Custom Features of Jehel’s Hydraulic Truck Unloaders
Jehel’s hydraulic truck unloaders are designed to meet the diverse needs of various industries. Here are some custom features that make Jehel’s unloaders stand out:
- Capacity and Platform Size: Our unloaders come in different capacities, ranging from 40 tons to 100 tons, and platform sizes from 8.5 meters to 18 meters. This flexibility ensures compatibility with different truck and trailer models.
- Anti-skid Chequered Plate: The platform is equipped with an anti-skid chequered plate to ensure the safe positioning of the truck or trailer during unloading.
- Heavy-Duty Lift Cylinders: These cylinders can tilt the platform up to 55 degrees, allowing for efficient unloading of the truck’s contents.
- Retractable/Fixed Back Stoppers: The back stoppers secure the rear wheels of the truck, preventing any unintended movement during the tipping process.
- Hook Chain Arrangement: A robust hook chain arrangement holds the front axle of the truck or trailer securely, adding an extra layer of safety.
- Control Panel: The desk-type control panel simplifies operation. All functions are actuated through a hydraulic power pack using push buttons on the control panel, making the system user-friendly and efficient.
Jehel’s Commitment to Quality and Innovation
At Jehel, we are committed to providing the highest quality hydraulic truck tipplers. Our products are engineered to meet the stringent demands of industrial applications, ensuring durability, reliability, and efficiency. We continuously innovate to enhance our product offerings, incorporating the latest technologies and industry best practices.
Precision Engineering
Precision engineering is at the core of Jehel’s manufacturing philosophy. Every hydraulic component is meticulously designed and tested to meet the highest standards of quality and reliability. Our engineering team employs advanced techniques and tools to ensure that each product performs optimally in demanding environments.
Customized Solutions
We understand that every industrial application has unique requirements. That’s why we offer customized hydraulic solutions tailored to meet the specific needs of our clients. Whether it’s a special configuration of the hydraulic system or a custom-designed platform, Jehel delivers solutions that perfectly align with your operational requirements.
Exceptional Support and Service
Beyond manufacturing top-quality hydraulic equipment, Jehel is dedicated to providing exceptional customer support and service. From the initial consultation to installation and ongoing maintenance, our team is committed to ensuring a seamless experience for our clients. We offer comprehensive training and support to ensure that your team can operate and maintain the equipment effectively.
Our Mission and Vision
Jehel’s mission is to be an indigenous solution provider in the field of hydraulic material handling and rock breaking equipment, building a brand recognized by industries worldwide for unmatched quality, price, and efficiency. Our vision is to be a dynamic, leading organization in this field, providing innovative solutions, adding value for all stakeholders, and adhering to high standards of business ethics.
Conclusion
Jehel’s hydraulic truck tipplers represent the pinnacle of engineering excellence, offering reliable and efficient solutions for bulk material handling. With a focus on quality, customization, and customer satisfaction, Jehel has established itself as the best supplier of hydraulic truck tipplers in the industry. Our commitment to innovation and precision engineering ensures that our products meet the highest standards, providing exceptional value and performance for our clients. Choose Jehel for your hydraulic truck tippler needs and experience the difference that superior engineering and dedicated service can make.
